Frame Mounted Solutions
We offer a specialized range of bolt -down Frame Mounted Solutions, designed for robust and flexible industrial applications. These systems are for rapid deployment and are ideal for long term or short term installation, We use the most up to date measurement technology so these solutions are easily re-deployed where needed. Ideal for Municipal Treatment Plant upgrades or for discrete monitoring of medium size industrial discharge applications. We can build it to your requirements and your specifiation. The systems are supplied as standard with an air blast system that ensures minimal downtime and reduces the interval for manual cleaning and maintenance. The Systems are rigorously pre-tested to ensure reliability and performance on site. This meticulous approach makes our solutions highly competitive and allows us to offer more features as standard, including custom signage, beacon & klaxon, Cloud Data Provision , early warning detection and SMS dial-out Alert capabilities. Systems are often supplied with a control valve or actuator to complete the discharge solution.
Robust Rapid Deployment
Our Frame Mounted Solutions are supplied as standard on a 400mm or 600mm frame. Stainless steel enclosures are used to enclosue the sensitive power supplies and electronic components. The most popular system is COD monitoring using an optical probe that is immersed into a waste water tank, these probe can be site specific calibrated to adapt to any industrial waste scenario. We also supply standard pH and EC systems and MSH units. The Multi-Sensor Head (MSH ) is ideal for improving operations and efficiency in municipal waste water treatment plants. The systems can monitor pH, Ammonium, Nitrate and Suspended Solids to further improve the process, These units are pre-built and require only a stable mounting and a mains-powered isolator, and can be fully operational within hours of delivery to the installation location.
Integrated Self Cleaning
The Frame Mounted Systems are generally supplied with an air blast cleaning unit. Compressed air is supplied at 4barG for 5 to 10 seconds at intervals to keep sensors and optical windows clean. This really enhances the instrumentation and reduces manual cleaning to a minimum at once per month.
The Bolt Down System means rapid deployment but does not mean temporary operation. The systems are designed to last the life of the plant under standard operating conditions. The data is communicated vis Modbus TCP/IP or 4/20mA Analogue signals,if required. All data can be hosted via Bluegate cloud data system and reported electronically to the existing PLC or SCADA system.
Once in place systems operate with minium maintenance and the more units are deployed in a geographical location the more competitive the service becomes.
Futher modules can be added such as teh Opti-Box system. Thsi gathers data from the frame mounted system and the PLC system and optimmizies a waste water plant. This usually produces more efficiency in the plant operation and reduces energy.
Opti-Box System
The Opti-Box System is the central brains of a waste water optimization system, It is based on the Bluebox and works with virtual sensor technology, serial communication and facilitates the developement , programming and testing of control algorithms . When a Waste water treatment plant has come to full capacity, is 10 years old or requires mechanical upgrades , Optimization is often a good solution and can provide up to 30% energy savings and up to 30% more capacity in a capacity-full system. Our frame mounted systems and analyser stations feed back vital discharge and in-process information that can be used to fine tune the process to ensure discharge occurs within the limits but without wasting excess energy through air blowers or plant overload due to shock loading, storm storage discharge or In-tank load build-up
The Opti-box system and components are modular , easy to install plant wide with a simple installation of Industrial Ethernet cable. All devices placed at local points measure and display data while sending the vital information to the central control opti-box system for further processing.
Servicing
The data provided by our systems also assists with preventative maintenance and signals can be monitored for early intervention. The online software tool also has an important diagnostic feature to assist with needs determination prior to atending site . These systems are layered above operational systems and hence do not interfere with the basic operation of a plant but merely present the information and suggestion to improve the efficiency and energy reduction necessary. In this way there are no catastrophic failures or over-dependancy situations.
Our approach is one of 360 degrees. We consult with our client and ensure through leading edge technology that we get the best outcome for our client. We achieve this through a measurement and verification approach that ensure best results and optimum up time. This promotes confidence in our measurements and online data and reporting.